Home Forum Ask A Member Timing on a KG4H Mercury

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  • #4813
    tbuck19
    Participant

      Hello AOMCI,
      I just finished cleaning the points on my rebuilt KG4 Merc, i am doing this because I’m not getting a spark. I was wondering if anyone knows what the gaps should be set to on the points, and should they be set at 50% throttle or something else? Any info is greatly appreciated.

      #40695
      jeff-register
      Participant

        US Member - 2 Years

        Hi,
        I can help you some & if you have a better way. . First pull the flywheel & plugs Turn over the motor till the points just open & stop. Push in a screwdriver to find the piston closest to the top. That matches the points that are opened. Turn the motor over till the same points open as large as possable. Set that set at .18 & turn over the motor over a half a turn to the points are open as high as they will go. The next piston should be very close to the top & set it at .18. Try starting the motor.
        P.S. Clean the points too.

        #40696
        tbuck19
        Participant

          Thanks Jeff. I will try that and update on the result soon.

          #40697
          tbuck19
          Participant

            What should the throttle be set at when doing this?

            #40698
            fisherman6
            Participant

              US Member - 2 Years

              The throttle setting should be irrelevant since the cam is keyed to the crank. All that matters is that the point gap us set when they are at the highest point on the cam. I usually set them at the idle stop or WOT stop just so the mag plate is least likely to move while setting the point gap. One or the other position usually makes access easier.

              That said, I haven’t worked on any old Mercs yet so if it is somehow different I apologize in advance. By the parts diagram it looks pretty close to any other magneto so I’m assuming this is correct. That is how I set my OMC motors though. I know Carl liked things a little different so anything is possible.
              -Ben

              OldJohnnyRude on YouTube

              #40706
              dave-bernard
              Participant

                US Member - 1 Year (includes $3 online payment fee)

                throttle doesn’t matter just set when they are at the highest point on the cam. get close then I use the throttle to fine tune the high point.

                #40707
                jeff-register
                Participant

                  US Member - 2 Years

                  .Seems I’m really close the wAY it was describebed. Just watch the crank to see when the points open as far as opened, then set the next set of points 180 degrees out from the first. Very important to be 190 degrees out from the first set as the motor runs perfect 180 degrees out from the other. Next comes thw rest of the motor to see if it is correct too. Next comes the CC the chambers & ports, be sure to check reed valves for being straight. Bearings true & a zillion other items to be correct too, not counting ign & carb.

                  #40741
                  John Schubert
                  Participant

                    Lifetime Member

                    Throttle is irrelevant, actuates the carb throttle shaft. Mag advance lever should be set at full advance (all the way to the right). Points set at the highest point of the cam which if I recall matches up with the tab that slides in to the crankshaft flywheel key slot. The key locks the cam down in it’s correct position.

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