Home Forum Ask A Member 1976 Evinrude 15 hp 15604A Fuel pump?

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  • #30078
    dougs-outboards
    Participant

      I know the thread is talking about fuel pumps, but I think in the interest of getting the motor running correctly, I might mention (as I am sure alot of you know) that the 74-76 models still had points under the flywheel, and had moved the coils outside. Don’t forget to check the points after you get the fuel pump done. Just a reminder…

      #30097
      fleetwin
      Participant

        US Member

        Again, the 74-76 OMC 9.9/15s were not OMCs best efforts, even though the powerheads and gearcases are very durable. If you are working on this engine for a customer/friend, you might want to limit your exposure to it, or you could end up "being married to it". I’m not saying they can not be made to run satisfactorily, but the learning curve is stiff, especially with the ignition system. Needless to say, if the engine has poor/weak spark, you may be stuck getting involved. But, if both cylinders will jump the 5/16" air gap while cranking, you may not want to get involved further.

        #30194
        PugetSoundBoater
        Participant
          quote Theodore:

          I’ve often wondered what kind of person or machine builds those pumps at the factory. Trying to visualize-

          That’s funny, I have also thought while struggling with reasembly "how do the factory people put these pumps together" I’m sure they got a better process than us

          "Some people want to know how a watch works, others just want to know what time it is"
          Robbie Robertson

          #30197
          Casey Lynn
          Participant

            US Member

            The ignition systems can be easily updated to the later CD or "Magflash" style ignition. Should be plenty of them out there from donor engines. I updated a ’74 about a year ago for a fellow that came and did some aluminum work for me. I was impressed by the running quality with the ignition change.

            #32586
            20mercman
            Participant

              Just an update: It finally got above to cold to run here and he started it up in the test tank. The fuel pump works fine. the motor pumps water well. However, as has been suggested, it does not run on the top cylinder. The bottom one will jump a 15,000 volt calibrated plug, but nothing on the top. It also will not go into Neutral unless you move the shift handle almost into Reverse. If you shift from Reverse to Neutral, it works fine, just not from Forward to Neutral. I will have him check this forum to read about it, but I would imagine that pulling the flywheel is now the next step in the process. Any assistance for him would be greatly appreciated. We have not spent any previous time with Evinrude’s of the new vintage.

              Steve

              #32615
              fleetwin
              Participant

                US Member

                Well, I guess you are into this thing now!
                You might luck and just have one bad coil. You could simply swap the coil primary leads to check this theory. If the top cylinder still does not fire with the coils swapped, then you will need to pull that flywheel. If the bottom cylinder refuses to fire with the coils swapped, then you have lucked out and only need a coil. Be sure to check all grounds, and try your spark test with the stop switch leads disconnected also.
                As for the shifting problem, I am thinking that someone didn’t get that shift link connector back together properly. The SS screws are easily stripped, and it can be tricky getting that reconnected properly. Make sure the shift rod is properly positioned in the connector, this job is usually easier with an assistant. The other thing to look for is to make sure the lower shift rod (in the gearcase) is threaded all the way down into the gearcase. Once threaded all the way down, simply back it off enough so the top of the shift rod is parallel with the prop shaft and facing forward.
                The other suggestion I have is to spread the ears on the brass connector a bit before attempting to reassemble, making it easier for the shift rod to slide into the connector and be properly aligned.
                The shift linkage is adjustable between the shift lever and detent as well. But, I don’t think this would be an issue unless someone had messed with this and inadvertently threaded the rod in or out of the plastic block connected to the detent.
                I realize that a few pictures would be worth far more than my written words, so feel free to post pictures if you have more questions…Don

                #32658
                20mercman
                Participant

                  Well, it turned out to be a bad plug wire. We also had to adjust the float level down tad. It now runs pretty nice now. I think it is ready to try on open water when it comes. I will see about adjusting the shift rod. Thanks for the help!

                  Steve

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