Home Forum Ask A Member 1977 Mercury 500

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  • #247534
    garymcmanus
    Participant

      I recently purchased a 1977 Mercury 500 for my 17ft. 1959 Lyman. The motor looks good but while installing it I noticed that there is no fuel line connector on the motor, only a 3/16 ID fuel hose hanging off the tee from the carbs. Can someone help me with understanding what are the correct connectors to be used on this motor? any guidance would be greatly appreciated.

      Gary

      Lyman-092021

      • This topic was modified 3 years, 6 months ago by garymcmanus.
      • This topic was modified 3 years, 6 months ago by garymcmanus.
      #247540
      crosbyman
      Participant

        Canada Member

        http://www.marineengine.com/parts/mercury-outboard-parts/500/1770179-thru-2116317-usa/fuel-pump-assembly

        check other models using your serial #

        btw… great find …looks fantastic and well taken care of had one years ago nice…smooth troller check compression and wiring for frayed wires.

        Joining AOMCI has priviledges 🙂

        • This reply was modified 3 years, 6 months ago by crosbyman.
        • This reply was modified 3 years, 6 months ago by crosbyman.
        #247563
        billw
        Participant

          US Member

          3/16″ is too small. It should have a bayonet style twist-on connector. These should be easy to find. Each carb has its own, built-in fuel pump; so you’re not missing anything there. When right, those were some of the finest-running two-stroke engines ever built. Like Crosbyman said, though, look for deterioration of wire insulation. That era Mercury was known for that. Connector should look something like this:

          https://www.ebay.com/itm/133467831213?_trkparms=amclksrc%3DITM%26aid%3D111001%26algo%3DREC.SEED%26ao%3D1%26asc%3D20160811114145%26meid%3D352eb75c9c6341e2b91d10e4cedcf945%26pid%3D100667%26rk%3D1%26rkt%3D8%26sd%3D133467831213%26itm%3D133467831213%26pmt%3D0%26noa%3D1%26pg%3D2334524%26brand%3DMercury&_trksid=p2334524.c100667.m2042

          Plumbing should look like this:
          https://www.marineengine.com/parts/mercury-outboard-parts/500-50/4357640-thru-5531629-usa/carburetor-linkage-and-choke-solenoid

          A couple more thoughts: Yours was right around the time Mercury transitioned to stainless steel shafts in the gear case. This would be a good thing, if you have it. I think you do; but it’s close. Also, if the water pump impeller is more than two years old, do not even THINK about launching the boat until that is replaced. The impellers were rubber, attached to a brass hub and that attachment method would fail, without warning, sometimes in as little as two years. Your engine would cook before you had a chance to slow down. Another thought is that, since those engines had no thermostat and four cylinders, they used quite a bit of fuel That would be normal.

          Long live American manufacturing!

          • This reply was modified 3 years, 6 months ago by billw.
          • This reply was modified 3 years, 6 months ago by billw.
          #247566
          crosbyman
          Participant

            Canada Member

            As i recall fuel wise….pulling a skier we were burning a 5 gal tank in about 1.5 hr max

            for trolling with my flat bottom wood skif (18 feet is my memory is ok) we would troll all day with 5 gal (6 US gal)

            a day’s fishing walleye 20 miles out or so and trolling all day would burn a total of 15 gal. (18US) but what a great feeling !!

            Gas was $1.00/gal in the bush outfitter (a rip-off) with gas being 60-70 cents/gal in the big city !

            today my 75 ETEC burns 2 cups of gas/ hour (. 6 liter/hr) trolling) 🙂

            Joining AOMCI has priviledges 🙂

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