Home Forum Ask A Member 6039 Speeditwin Broken Ear Syndrome

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  • #187190
    Buccaneer
    Participant

      US Member

      My poor man’s Speeditwin needs a new ear on the exhaust housing,
      or the other one cut off to match. The best I can do is alumi-braze
      one on, or “try” that is. I’ve only had about a 50% “happy” rating
      alumi-brazing any thing. Anyone do the same “ear” repair with
      alumi-braze, and if so, what were your results? Did you weld the ear
      on from the top side, or bottom side?
      I just happen to have a scrap of 1/4″ aluminum plate big enough.
      Guess if it don’t work out, it can be an “earless” Speeditwin!

      DSCN8336

      DSCN8340

      DSCN8341

      Prepare to be boarded!

      #187199
      garry-in-michigan
      Participant

        Lifetime Member

        Ted Marston did all my heavy duty welding. He is a real artist in aluminum. I have a 50% success rate with brazing. I do go through a lot of stainless steel brushes. When the posts break out on the old drum muffler Speeditwins, it causes casting damage that is hard to repare.

        #187200
        labrador-guy
        Participant

          US Member - 2 Years

          Buc, have you thought about taking it to a weld shop? My propeller fixing guy here in Michigan specializes in fixing skegs. Those guys with heliarc welders do some amazing stuff.

          dale

          #187203
          Buccaneer
          Participant

            US Member

            This summer I broke down and took my Cadillac boat to a “professional” with 40 years experience welding
            to weld up some stress cracks in the hull. It leaked before I ever got it in the water, lol. I had it upside
            down and laying underneath, I could see daylight thru the welds. Not going back to that guy, lol.

            Prepare to be boarded!

            #187214
            The Boat House
            Participant

              #187226
              Buccaneer
              Participant

                US Member

                Nice job Tubs. Only thing I don’t like about using alumi-brazing rod is that you can
                only weld from one side of the piece.

                Prepare to be boarded!

                #187249
                The Boat House
                Participant

                  #187259
                  Buccaneer
                  Participant

                    US Member

                    Tubs, I’ve done a couple of skegs using alumi-weld and my oxy-propane
                    torch set up. Not sure if they’d hold up for every day use, but they
                    survived the barrel test!
                    The first time I tried putting one on, not thinking, I “vee’d” both sides of the
                    metal, brazed up the first side, then of course, flipped it over
                    to braze the other side,……. and then melted the first side, lol.
                    Now I just make one deep Vee, and dress up the unwelded side with a little JB
                    weld before painting.

                    Prepare to be boarded!

                    #187322
                    The Boat House
                    Participant

                      #187336
                      Buccaneer
                      Participant

                        US Member

                        Tubs, I like your ingenious clamping method of holding the new skeg in place for welding!

                        Prepare to be boarded!

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