Home › Forum › Ask A Member › Fuel pump 1964 5.5 Evinrude
- This topic has 8 replies, 5 voices, and was last updated 4 years, 11 months ago by
fleetwin.
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May 10, 2020 at 11:07 am #202667
I’m repairing my friend’s 1964 5.5 hp Evinrude Fisherman. Is there a way to test the fuel pump without running the motor? From my friend’s description the pump might be a culprit. According to my manual this particular pump can’t be rebuilt. I found a new OEM pump for $110. If I had to replace the fuel pump could I use one of the other cheaper types that appear to use the same three hole gasket with two fuel barbs?
May 10, 2020 at 11:32 am #202669opinions differ but I would try a regular square pump available on eBay for $20 …. you may be able to open up the original and cut a yourself a diaphragm out of a piece nitrile sheet or nitrile glove
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May 10, 2020 at 12:20 pm #202674The later 9.9/15 square fuel pumps are not only a lot cheaper but are a direct replacement for your ’64 pump. They can also be disassembled and the inlet and outlet tubes positioned to your liking.
May 10, 2020 at 12:45 pm #202677Thanks for the replies. I was wondering about making a diaphragm if I had to, and nitrile sounds like a good idea. I’ll also look into those square pumps. I’m trying to keep the repair costs down so my buddie’s son can go fishing while he’s not in school.
May 10, 2020 at 1:12 pm #202678pumps on eBay are free delivery but… take a while look around you can buy singles doubles or quadruples… 🙂
btw don’t assume the pump is bad… could be lots of things check hoses carb plugs etc… including tank pick up air leaks etc..
great motors by the way
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This reply was modified 4 years, 11 months ago by
crosbyman.
May 10, 2020 at 2:25 pm #202696I usually work on older motors. I was surprised (and disappointed) that I had to pull the powerhead to change the impeller. I thought that OMC had dropped that great idea by 1964.
May 10, 2020 at 2:47 pm #202697My personal opinion is that it was good to have to pull the powerhead.
May 10, 2020 at 5:04 pm #202710pulling the head is not that complicated really and it gives you the chance to inspect the carbon seal and oring on top of the drive shaft (they keep the water out)
jump in just 7 screwshttp://www.youtube.com/watch?v=SVOedhzPP7M
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May 10, 2020 at 9:40 pm #202730Try to do some testing before condemning the fuel pump. There might be an air leak in the inlet fuel system before the pump, or perhaps a clogged line/filter/tank pick up. Try a different fuel tank/hose. Look for leaks on the connector while pumping up the fuel line primer bulb. Remove/clean the fuel filter element if this engine still has one. Remove the fuel pump outlet hose from the carb, then pump the primer bulb….You should see a steady stream of fuel coming from the hose without having to prime the bulb excessively.
Generally speaking, you should not be able to blow backwards through the pump….In other words, remove the inlet hose to the pump, then remove the outlet hose from the carb….Try to blow back through the outlet hose, nothing should escape from the inlet nipple of the fuel pump.
With the engine running, try pumping the fuel bulb to keep it running….If you can keep the engine running by pumping the fuel bulb, chances are the pump is bad if none of the other issues I’ve mentioned are present. Are you trying to run the engine in a test tank or on the boat? I ask because sometimes, when running the engine in a tank, the tank might be down to low, the pump may not be powerful enough to “lift” the fuel that high. The only other thing I can think of is a bad fuel tank vent….This is easily checked by trying to run the engine with the gas cap loosened….
I’m not a fan of the cheap Chinese pump replacements, so consider the low purchase price a gamble…
Finally, I agree with Frank….Removing the powerhead is sometimes easier (provided none of the powerhead bolts are corroded/seized) than messing with that pesky shift rod connector that is buried inside the exhaust housing on newer engines. Removing the powerhead is an excellent opportunity to service the lower seal components, which are often overlooked…. -
This reply was modified 4 years, 11 months ago by
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