Help with Johnson F70 flywheel

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  • itchy

    US Member - 2 Years
    Replies: 103
    Topics: 21
    #1659

    Having difficulty pulling the flywheel off the driveshaft using a harmonic balancer.
    To start with, the ropestart on top of the flywheel has 4 screws instead of the usual 3
    in the newer Johnsons. The harmonic balancer is also set up for 3, and with larger
    bolts. I’m afraid the flywheel comes off a different way because I have put quite a bit
    of pressure on the two smaller bolts I can line up with the harmonic balancer and have
    had no result. How does one remove a flywheel from an F70 Johnson?


    david-bartlett


    Replies: 1204
    Topics: 97
    #17388

    Itchy,

    I would try a different style puller. Probably would try making one from a piece of steel plate, with holes drilled for the pulling bolts, and a nut welded on for the thrust bolt. Don’t force that flywheel. Not many of those around.


    Mumbles


    Replies: 5764
    Topics: 298
    #17402

    I wouldn’t use any kind of a puller with those four holes as they are threaded 10-24 for the sheave screws and the screws used with a puller might break off opening up another can of worms. Here’s where a flywheel knocker comes in handy or else run the flywheel nut up flush with the threads on the crankshaft and give it a good sharp blow with a hammer while lifting the motor by the flywheel at the same time. The motors weight has to be supported by the flywheel or it can be damaged inside. This is how I remove the flywheel on my F-70 and it works every time.

    I can’t find a pic of or link to a thread on making a knocker out of two nuts and a bolt with the same threads as the crank has. It’s real easy to make and maybe someone else can help. FR?


    david-bartlett


    Replies: 1204
    Topics: 97
    #17403

    Good catch Mumbles regarding the screw size. I forgot about those 10-24 almost impossible to find screws.


    Mumbles


    Replies: 5764
    Topics: 298
    #17404

    They’re just oval head screws but it sure wouldn’t take much to break one off! 😀


    david-bartlett


    Replies: 1204
    Topics: 97
    #17405

    Flywheel knocker.

    http://www.marineengine.com/boat-forum/ … 1376417864


    Mumbles


    Replies: 5764
    Topics: 298
    #17406

    That’s the one!


    itchy

    US Member - 2 Years
    Replies: 103
    Topics: 21
    #17416

    Thank you very much. Glad I quit when I did with my harmonic balancer – will work at the knocker!


    The Boat House


    Replies: 4558
    Topics: 111
    #17417

    itchy
    Sent you a PM


    itchy

    US Member - 2 Years
    Replies: 103
    Topics: 21
    #17484

    Thank you guys very much. I made the flywheel knocker – supported the outside edge of the flywheel so the weight of the
    motor was on the crankshaft – gave about three sharp pops on the knocker, and got the flywheel off. Wow! I’m happy.
    Thanks you guys.

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