Home Forum Ask A Member Ignition Analyzer?

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  • #7098
    Buccaneer
    Participant

      US Member

      Is there any "old mechanic" tricks to a analyze
      the ignition on a small engine, while it’s running?
      I know "way back" for automobiles, they used
      oscillioscopes, but not sure they ever were used
      on outboards. I was thinking of something
      more along the lines to measure voltage
      differences between cylinders, but pretty sure
      my VOM wouldn’t like 10,000 volts 😮

      I’m guessing I have a bad coil in this HD-15 Johnson
      as it’s running so "erratic"……
      https://youtu.be/aPybyPCCht8
      Lacking a Steven’s Tester or similar, and also
      having no spare coil to try, I thought it
      would be interesting to know if there’s any
      other way to diagnose the problem.
      Thanks!

      Prepare to be boarded!

      #58198
      Mumbles
      Participant

        If you are sure it’s an electrical problem, I’d double check the Bakelite brush holders with a magnifying glass for any signs of voltage leaks or carbon tracks before condemning the coil. The HS-10 I was working on would run intermittently on two cylinders and then drop to one. I was starting to suspect a bad coil to but switching the internal parts around helped to figure out the problem. It was a tiny hole in one of the brush holders allowing the current to jump to ground thru one of the hold down screws.

        Before I dug it out, the hole was almost invisible but I could see the carbon track after a good cleaning.


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        #58202
        jerry-ahrens
        Participant

          I see in your post that you don’t have a Stevens tester, but I would highly recommend one. I bought mine for $10 at a swap meet, then sent it back to Stevens to be overhauled. They have (at that time) an old retired employee that comes in a couple days a week to repair or refurbish these old machines. I thought I would only use mine for the antique outboard hobby, but I also use it on modern stuff at my boat shop. The nice part is that you can power test coils to see how they function under load, as well as an insulation leakage test… It will also test condensers. A very nice piece of equipment for the antique outboard mechanic


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          #58203
          Buccaneer
          Participant

            US Member

            Mumbles, I remembered your post at the time when I had mine
            apart, and didn’t notice anything that looked like it had been
            arcing, but I guess it’s worth another look.

            Jerry, if you want to sell me your Stevens and double your money,
            I have the $20 🙂
            I’m not sure how the Stevens hooks up when testing the coils,
            but in the case of my HD-15 mag, would a hidden arcing problem
            in the "grounding towers" (that has the carbon brushes) show up
            during the test?
            Thanks!


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            Prepare to be boarded!

            #58210
            frankr
            Participant

              US MEMBER PAY BY CHECK

              Most coil testers (even a buzz box) can be used along with a coil to produce spark voltages. The high voltage is then used to detect leakages such as that. Especially useful for testing distributor rotors if you ever get into that.

              #58227
              Buccaneer
              Participant

                US Member

                I can remember my uncle, forty some years ago, testing
                small engine / lawnmower coils by hooking up a car
                battery to the primary terminal and working the points
                manually, noting whether or not the spark plug would "spark",
                but I’m a little / lot hesitant doing that with 77 year old
                obsolete coil. 😮
                Frank, what are you calling a "buzz box", and how would
                one use it? Do you mean like a Model T Ford buzz box?
                Thanks.

                Prepare to be boarded!

                #58234
                mr-asa
                Participant

                  I was told to get one of these a while back for my Mustang. However you have to realize that the color for a 2-stroke, or even modern ethanol gas will have a different burn color than the graph they give you.

                  https://www.youtube.com/watch?v=xEZ0-uN0NA4

                  #58236
                  Buccaneer
                  Participant

                    US Member

                    Interesting tool Mr. Aza, but looks most suited for carb adjusting,
                    instead of analyzing the ignition. My favorite tool "back in the day"
                    for tuning the carb on my car was the vacuum gauge.

                    Prepare to be boarded!

                    #58244
                    frankr
                    Participant

                      US MEMBER PAY BY CHECK
                      quote Buccaneer:

                      I can remember my uncle, forty some years ago, testing
                      small engine / lawnmower coils by hooking up a car
                      battery to the primary terminal and working the points
                      manually, noting whether or not the spark plug would “spark”,
                      but I’m a little / lot hesitant doing that with 77 year old
                      obsolete coil. 😮
                      Frank, what are you calling a “buzz box”, and how would
                      one use it? Do you mean like a Model T Ford buzz box?
                      Thanks.

                      Coil testers, in general speaking, do more or less what your uncle did. That is hook up a 6V battery to the coil and make and break the connection. The tester reads the amperage required through the primary to make it spark. So, with that little bit of information it is easy to dream up some way of doing that. Yes, a T Model works that way—I think. I’d have to refresh my memory on that. That was before my time.

                      Back in the day, we used an Eiseman coil tester that consisted of an electric motor with a cam on the shaft that opened and closed a set of regular automotive points. That make and break was sent to the coil primary. Stevens testers used a 6V car radio vibrator to provide the make and break. Merc-o-tronic, maybe the same, but I don’t know.

                      #58245
                      billw
                      Participant

                        US Member

                        I use one of these a lot and LOVE the thing. It works on anything with plug wires but not on modern, coil-over-plug systems. Once you get used to using it, you can tell whether a cylinder is fouled, rich or lean, besides whether it is just firing or not. I have made otherwise very good mechanics look like idiots in five minutes, with this thing.

                        http://buy1.snapon.com/products/diagnostics/dis.asp

                        Edit: Keep in mind, though, that it works only when an engine is running. It will NOT practically test for spark on a dead engine.

                        Long live American manufacturing!

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