Home Forum Ask A Member MerControl Problems … Maybe?

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  • #205015
    Ed@deathwish-outboards
    Participant

      US Member

      I’m trying to help someone with his MerControl. Every time he starts the motor ( a 1976 Merc with at least 3 cylinders, I’m still getting that info.) He gets an 18v shock from the controls. He has replaced the trigger, switch box and rectifier. When it does start the top two cylinders misfire. When I get more information I will post it. I am thinking It is not the controls but the motor. Thanks ED

      #205018
      billw
      Participant

        US Member

        There are two ground straps that are supposed to connect the lower cowl to the engine block. If those are not there and you have stray spark plug voltage leaking, that’s one way to get shocked. Another is if you have an engine with ADI (Alternator-Driven Ignition) or a CDI distributor system, you have a couple of hundred volts in the key switch, waiting to be grounded out when you turn off the key. If you have a bad key switch, a lot of corrosion in the box, or wires with bad insulation (very common in that era of Mercury) you will get zapped from the box. Both of these scenarios can explain the engine misfire, as well.

        Long live American manufacturing!

        • This reply was modified 5 years ago by billw.
        • This reply was modified 5 years ago by billw.
        #205056
        Ed@deathwish-outboards
        Participant

          US Member

          He said he “cut wire in control for rpm and no more voltage leaks at box.”

          I didn’t know there was such a wire unless it was an aftermarket hookup.

          #205057
          dave-bernard
          Participant

            US Member

            yes it goes to the plug in the front of the box.

            #205058
            billw
            Participant

              US Member

              For 1976 model year wiring, it seems strange that he cut the tach wire and, I am assuming, he also stopped the cylinder misfire? There is seemingly no connection between the two, unless somewhere in the box or harness, there was a short between the stop circuit and the tach circuit. I am pretty sure that year had an alternator driven (common type) tach and not an ignition-driven one. I gotta go look at a diagram, now….

              Now if, like many Merc owners, his engine is about ten years older than he thinks, that’s a different story.

              Long live American manufacturing!

              • This reply was modified 5 years ago by billw.
              • This reply was modified 5 years ago by billw.
              #205498
              Ed@deathwish-outboards
              Participant

                US Member

                A new stator seem to have taken care of the misfiring cylinders

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