Home Forum Ask A Member Mercury KD4

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  • #233363
    Buccaneer
    Participant

      US Member

      Video would have to be uploaded to YouTube, then linked here.

      Prepare to be boarded!

      #234032
      Boonie
      Participant

        Canada Member

        Working on a KD4 power head that I picked up for parts. It’s stuck. Could use some advice on unsticking it. So far i have removed everything I can. Soaked it for 48 hours in penetrating oil. No movement. Should I try heat? Where can I beat on it to move. Is there anyway to remove the rods from the crank?

        #234062
        opposedtwin
        Participant

          US Member

          I would not beat. Don’t ask me how I know. Besides, anything you have to beat on to free up will more than likely be unusable anyway. Try evey concoction you can learn about and yes, try heat. I have had a twin powerhead soaking for a year now—nothing. I use auto trans fluid and acetone (50/50). It should be completely submerged in your choice of penetrating elixir.

          Have also heard of cooking in a crock pot for some time. Worth a try. I firmly believe freeing up stuck parts is all about the freeze/thaw cycle. I have always wanted to cook a stuck piwer gead in an oven then transfer it to a freezer over and over. If I were a bachelor I would have tried it already.

          Have also tried tapping ever so gently with a metal rod through the plug hole on the top of the piston and I believe it has helped in the motors I’ve unstuck. Again, carefully and gently.

          But patience is key. The thing wants you to beat your will into it. It wants to exploit your stubbornness. Don’t let it.

          It looks like the flywheel/mag is still on?

          #234073
          Boonie
          Participant

            Canada Member

            I stripped it down and took the end plate off the opposite end of the flywheel to have a look inside. Doesn’t look to bad. Re installed the flywheel just to have something to try and rock back and forth. I’m going to try soaking the whole head in different solutions for a while. I have use of a stove at work and a walk in freezer. What do you recommend for cook time. Sounds weird. 350 F for 1 hour?

            #234074
            DAN UMBARGER
            Participant

              US Member

              I’ve heard of guys using grease…kind of like hydraulic pressure. Haven’t tried it myself but have heard of others doing it. I guess it would depend on where the piston is in it’s travel.

              #234083
              dave-bernard
              Participant

                US Member

                been doing a lot of thinking. try adding the penetrating oil of choice in the cyl that covers the intake exhaust ports and add a fitting to the spark plug hole add air to say 100 lbs then you can heat if needed to push the fluid along the piston. may work I don’t know.

                #234093
                green-thumbs
                Participant

                  US Member - 2 Years

                  Nuts, washers and threaded rod
                  Grease gun
                  Louis

                  #234104
                  Boonie
                  Participant

                    Canada Member

                    Wow , lots of good ideas. I’ll try some and post my results. Thanks guys. FYI I tried air pressure to take dents out of a TD20 gas tank. Worked great untill I tried just a little more. Tank ended up looking like a football!
                    Oh well live and learn.

                    #235731
                    Boonie
                    Participant

                      Canada Member

                      One down. One to go!

                      #235744
                      opposedtwin
                      Participant

                        US Member

                        So it looks like you had enough play/room to get 2 nuts and a washer between the cylinder and the case? Or did get that one off using another technique?

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