Home Forum Ask A Member New to me 6hp Evinrude project

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  • #294712
    crosbyman
    Participant

      Canada Member

      all I can find is a 54643 #  on a frost plug   ( no plate)   any idea on year of manuf ??   looks like mid 60s  but can’t find the exact cowl paint motif …   just 2 stripes on the sides  front to back under the EVINRUDE  &  plain 6 on the front of cowl top half

      needs a good cleaning…… probably coils cond.  points   plug wires  etc..and  cosmetic work but 75$cdn  for a  6hp  ain’t bad

      thanks

       

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      #294727
      crosbyman
      Participant

        Canada Member

        Evinrude-6hp-march-25-coils
        Evinrude-March-2025-thermostat

        update with   pics

        Compression was mid 30s 🙁  (on both)   but a few shots of  Wd40  boosted things up to 60 psi and hopefully  a good run should bring them up higher after some decarb.  Won’t be any worse than my 9.5hp 9622a  at 65psi which runs fine.  Scoped the walls  and they are not  scored or anything  some wear .  The cam seems worn down (313676) but at  70U$   I’ll try to touch it up and  realign it to meet the cam follower on the START mark.

        Pulled the FW  …found it loose so somebody looked in before me but….found  nice cracked coils  mag plate was clean so this  kicker  was likely dormant for years .  Nice keel , prop needs  a touch  up but still useable.  GC to be pressure tested,  Shift handle was broken and replaced like a lot of these  kickers transported & resting on the shift handle 🙁

        engine turns over fine  and shifts ok

        a good mag rebuild (I may try my ceramic condensers) , timing,  impeller ,  plug wires & boots  and carb clean  should wake it up.  Paint refresh on cowl  and  where needed  and done !  This will keep me busy  while the grass wakes up. 🙂

        see pics   1960s Evinrude  6hp exact mdl unknown  (btw  tested condensers on Mr.Mohat’s  box  both passed the test perfect . Points look new 🙂

        thermostat ( Evinrude-6hp-March-2025

        needs a good clean and new thermostat)

        coils ….

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        #294770
        crosbyman
        Participant

          Canada Member

          Magneto refurbed with 9Kohms coils ( not my preferred ones but they fire nicely 🙂 )  timed with the “tool”  timing-tool

          Evinrude-6hp-March-2025-coils

          after reading Leroy’s looks like this 6hp would be a 70s  engine since it uses a fixed HS  jet rather than the HS needle arrangement 🙂

           

          next will be pulling the power head to drop the GC  inspect/change impeller. By the looks of the  rotating “side post”  pushing the magneto I think this baby  never had the GC dropped because the top bolts were factory pristine .

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          #294820
          fleetwin
          Participant

            That is a 69 Evinrude 6hp Fisherman..

            #294823
            Tubs
            Participant

              When bad coils are a good thing!!! look to be low hours and a nice example.   

              A "Boathouse Repair" is one that done without having tools or the skills to do it properly.

              #294827
              crosbyman
              Participant

                Canada Member

                OK thanks for info… I was looking at cowl paint designs across the years in marine-engine.com but did not find this  simple 2 stripe

                paint design

                 

                I guess Leroy was off by a few years.. 🙂 The carburetor shown below is the basic simple standard unit but from about 1971 on using the fixed main-jet style.

                noticed the shift link  so pH pulling is not needed to access the shift rod but I’ll pull it anyway to inspect everything & maybe clean out some junk in case   it  is anything  like my 5.5 Johnson

                .  thankfully I have  spare base  gaskets for these 6hp

                CD-10-carbon
                IMG_0265

                 

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                #294836
                crosbyman
                Participant

                  Canada Member

                  interesting.. this  kicker has  very little to … just a little  carbon build up below the PH 🙂

                  All indicating very low use yet cosmetically the outside shows wear in need of paint touch ups.  Must have been bounced around the back of a pick-up or car trunk… on  once a year fishing trips when the shift handle was broken.

                  still not bad for 75$ CDN about 50U$

                  found  a  missing “O” ring on the drive shaft below the drive shaft to PH seal plate.    Evinrude-6hp-exhaust-1
                  Evinrude-6hp-exhaust-2
                  Evinrude-6hp-exhaust-3
                  Evinrude-6hp-exhaust-4

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                  #294838
                  wedgie
                  Participant

                    When dropping the gearcase, remember that the roll pin has to line up with a slot up inside the exhaust housing, unlike the 5.5’s .

                    Maybe your carb has been swapped out.

                    The caps I ordered online (at your recommendation) work in the barrel for 15 minutes at least, but have not been sea trialed.

                    Good score for $75.00. I resurrected a similar long shaft with cracked coils just recently. Had to burn the paint on all 8 bolts to get the gearcase and extension apart . $ 40.00 CDN . Runs great now.

                    1 user thanked author for this post.
                    #294845
                    crosbyman
                    Participant

                      Canada Member

                      The caps I ordered online (at your recommendation) 

                       

                      don’t recall.. were those the  brown ones  square  cheap on Amazon  .22uf 630 v  ??   glad they worked out …:-)

                      roll pin… yes !

                       

                      ??? why do you suspect the carb was swapped out .. they are a pain take out because of the starter post .  tbd  later …

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                      #294848
                      labrador-guy
                      Participant

                        US Member

                        crosbyman you have me confused!  You show a green motor a red motor and a blue motor.  The base gaskets are not all the same.  The wrong gasket will cause some grief!

                        dale

                         

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