Home › Forum › Ask A Member › OMC dual line fuel line connector rebuild parts
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GLEN DEUTSCH.
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January 31, 2021 at 11:33 am #229166
At the last meet, I purchased a batch of dual fuel line connectors to practice rebuilding and to have on hand. I have Richards Aluminum rebuild fixture and pushed out the spring, valve, washer,and front brass retainer. I already have the McMaster Carr o rings from an old topic in the past. I have 7 to rebuild all needing different parts.
Water appears to have gotten into either the air or fuel side which has oxidized or rusted apart the springs. I want to replace with new springs but need at least 14 for these but would like more for the connectors on my current tanks. The outboard sites want $5 per spring if I remember correctly. Does anybody have A McMaster Carr less costly replacement spring PN that works. I would rather purchase 25 at $25 if possible to save money as well as have them on hand?
Am also looking for 3 or 4 reasonably priced brass retainers and 1 or two valves.
After removing the connectors inside parts and ultrasonic cleaning the connector housing in Pine Sol, I noticed that some of them have in the smaller middle spring cavity a roughness of pits or possibly hardened fuel mixture. Even after cleaning again. I assume it should smooth. I thought about gently scraping or lightly sanding (600 grit) the spring cavity. Is there a downside to doing this.
Also when I used Richards fixture on my other connectors ( retainer,washer, valve ) they pushed out with little or no effort and fell into the drilled cavity below with the connector looking evenly spaced on the fixture. These 7 connectors insides were hard to push out with multiple blows. I had to pivot / rotate the connector 1/8 inch to exactly align the retainer over the cavity so as not to be on the top aluminum surface Stopping removal. I then had to rotate as much on the other side of the connector for the other side.Has anybody had this alignment issue before? Did the connector casting tolerance vary that from suppliers OMC used?
Any feedback is appreciated.
January 31, 2021 at 11:57 am #229173I’ll let Richard answer for himself, but I designed that fixture he is making. There should be little if any problem with simple visual alignment. No, OMC has not changed the connector spacings. If you want to experiment, try tapping the retainer in just a bit and see how it aligns with the fixture cavity.
January 31, 2021 at 1:38 pm #229180February 1, 2021 at 5:41 am #229221I have tried to find replacement compression springs, but could never find the right size spring with the matching number of windings. I did, however try some from Ebay that worked. They have less windings, and heavier gauge wire, making them more powerful than the original, but they do work.
February 3, 2021 at 5:59 am #229358Moxie-man,
Did you resolve this issue?
If I am reading this right you had success with the tool then had some other fittings that did not work?
Can you post photos of the fittings that did not work?Thanks
Richard
http://www.richardsoutboardtools.com
classicomctools@gmail.comFebruary 25, 2021 at 8:17 pm #232239Richard,
Sorry has taken a while to reply.
Partially reassembled the difficult connectors and partially pushed in the brass retainer. Aligned and centered the connector on the fixture. All 8 popped out easily while aligned. Cannot understand why they were so hard to disassemble while having to misalign on the fixture during the first disassembly. The removal multisided rod was deformed and slightly bent like a 20 year old iron wood splitting wedge. Am satisfied with the fixture but may need to purchase a new 2.5 – 3 inch rod.Connectors are definitely all OMC connectors.
Aquasonic Will order some of the springs in the future. Thank you.
My only question is. Should the cavity below the brass retainer be perfectly clean to operate properly?
Thank for your response.
February 25, 2021 at 9:04 pm #232260I think the multi side rod is a cut off Allen wrench
February 26, 2021 at 12:57 pm #232308Some fittings are a real bear to get apart because of corrosion or sealer on them and a bit of heat can help to loosen them up. My fixture came from Frank and the original hex driver included with it got destroyed years ago. After using up all my extra Allen wrenches for drivers, I now drill out the brass hose fitting slightly so I can use a piece of drill rod instead. The drill rod comes in 36″ lengths so one length should last a lifetime.
February 26, 2021 at 4:14 pm #232324I think the multi side rod is a cut off Allen wrench
Right about that. They are the long version of an Allen wrench that has been cut off.
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This reply was modified 4 years, 1 month ago by
aquasonic.
February 27, 2021 at 9:47 am #232355If memory serves, the hole the we shove the Allen wrench thru “should” be .093 or 3/32 of an inch, I have seen some corroded enough to not allow a 3/32 drill blank to pass, that is why I do not include a 3/32 drill blank, and why a 5/64 Allen wrench that has been cut off is sent with the tool.
http://www.richardsoutboardtools.com
classicomctools@gmail.com -
This reply was modified 4 years, 1 month ago by
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