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  • #282663
    The Boat House
    Participant


      Got to spend some time on this motor.
      The first repair I needed attempt was to make
      the mounts for the coil cover. The two on the
      cylinders took some time but went pretty well.
      .
      Getting the broken bolt out of the mount to the
      block, not so much. I spent as much time on
      it as I did making the ones for the cylinders
      and still failed.
      First I tried a left-handed drill bit. Of coarse
      the bit always moves off center for me.
      Then an easy out. Last resort – drill & tap.
      What’s left seem to be well attached.
      As my hole was off center its probably best
      that what’s left didn’t come out. I’m leaving it.
      No wings for Clarence this time Bob.
      Tubs
      .

      #282664
      Buccaneer
      Participant

        US Member

        Tubs, your weld job turned out pretty nice.
        What rod do you use to weld on cast iron?

        I’m currently working on my grandpa’s AC, 1945 Lincoln welder,
        which hasn’t worked right for several years.
        I welded something cast with it years ago, and think I
        had rod with some nickel content in it.

        Prepare to be boarded!

        #282665
        bobw
        Participant

          US Member

          Nice fix on the coil mounts.   Maybe no wings for Clarence on the broken bolt removal, but the repair is good enough he gets to remain first in line for the next one.

          Bob

          1937 Champion D2C Deluxe Lite Twin
          1954 Johnson CD-11
          1957 Evinrude Fastwin 18
          1958 Johnson QD-19
          1958 Johnson FD-12
          1959 Johnson QD-20

          “Every 20 minute job is only a broken bolt away from a 3-day project.”
          "Every time you remove a broken or seized bolt an angel gets his wings."

          #282666
          The Boat House
          Participant

            Tubs, your weld job turned out pretty nice.
            What rod do you use to weld on cast iron?

            I’m currently working on my grandpa’s AC, 1945 Lincoln welder,
            which hasn’t worked right for several years.
            I welded something cast with it years ago, and think I
            had rod with some nickel content in it.



            In the 50’s, when I was first getting into fixing and
            making stuff, those Lincoln 225 stick welders, like
            grandpas, were everywhere. Every gas station had
            one. They still sell them. They look the same on the
            outside. I wonder how much they stayed the same
            on the inside.
            .
            I went through a lot of you tube videos
            about welding cast iron. Had to sift through
            the ones that are just useless bla bla bla.
            Uncle Toni got right to providing information
            so I listened for a bit to see where he was going
            to go. When he said this video was not about
            repairing cast iron, but welding to cast iron, he
            had my attention. His advice at 10:00 in his
            video was what I was looking for. While he
            was using flux core, I used a mig, steel wire,
            75% Argon-25% Co2.
            .
            Lots of good info in Toni’s video. He gets right to
            and stays on topic.
            https://www.youtube.com/watch?v=pJimQ-QorOM
            Tubs
            [/size

            #282682
            seakaye12
            Participant

              US Member

              Tubs…..Thanks for helping to keep this quiet forum alive!  I really enjoy your project threads on here!

              BTW….can you point me to a good soldering video….one that will show me what equipment and techniques I need to successfully solder spark plug leads to a fragile coil?

              I know I need to “get in and out fast”….apply only as much heat as absolutely necessary to keep from damaging the coil.  I would appreciate any help you can offer.

              Thanks!

              #282684
              The Boat House
              Participant


                Cant suggest a good video. The way I do it is not considered the proper
                method – which is consent with much of what I do. The topic
                should bring some life to the board though.
                Tubs
                .

                #282696
                Buccaneer
                Participant

                  US Member

                  Tubs, thanks for posting Uncle Tony’s link. I put it on my “Watch Later”
                  list so I can watch it tonight from my recliner!

                  Prepare to be boarded!

                  #282731
                  jeff-register
                  Participant

                    US Member - 2 Years

                    Great prooject Tubs. I know next post it will bee on the boat running! Ehat is the brass circle missing a part please in the first few pics? Good luck on your new welding!

                    #282759
                    The Boat House
                    Participant


                      Jeff-
                      Still have more parts to repair before they will be
                      usable but plan to use the motor next summer.
                      If your question is about this picture, that’s a piece
                      of copper tubing to keep the hole open. The steel
                      weld won’t stick to copper. I built up the weld a
                      little at a time, from side to side, so I didn’t melt
                      the copper. Then I made a couple passes to have
                      enough martial for the mount. I couldn’t knock
                      the tubing out so I cut off one end and drilled the
                      copper out. A bunch easier than trying the remake
                      the holes drilling though steel and there still in their
                      correct location.
                      Tubs

                      .

                      #282761
                      crosbyman
                      Participant

                        Canada Member - 2 Years

                        I found that sometimes soldering a delicate connection is sometimes best  done with a hotter gun.  The smaller  pencil type  soldering irons  for welding  electronic parts  ex: 75 watts   takes up to much time to heat up a delicate connection.

                        The hotter  100-140 guns  will heat faster -up  so you can get out faster.   🙂

                        jmho

                        Joining AOMCI has priviledges 🙂

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